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Black Hawk (Power House) Industrial
Industrial Complex

Bekum Injecting Molding

HEAT REDUCTION TEST : On the Bekum Injection Molder there are three dominate motors: the pump motor, the top motor, and the conveyor motor. Because these motors are under less strain with THE BLACK HAWK providing clean consistent power, they are producing considerably less heat. The motors will have an extended life span due to the reduction of heat and strain.
 
INLINE/OFFLINE TEST : This test was run on a Bekum injection molding machine. This press was run constantly for 10 hours. The KWHS usage was tested using an EMON meter. During the 5 hours that THE BLACK HAWK was on the machine, it averaged 4 KWHs. When THE BLACK HAWK was removed, the machine averaged 6 KWHs revealing a 33% savings in KWHs.
 
REDUCTION OF BAD PARTS : On the Bekum machine another positive outcome of THE BLACK HAWK installation was the reduction in bad parts or culls. Before adding THE BLACK HAWK the machine was averaging 14% to 16% bad parts, after installing THE BLACK HAWK the machine is only averaging 2% unusable parts. This is due to the increased efficiency of the machine with conditioned power.
 
 

 

Robertson County Tennessee

Robertson County Tennessee had two separate Power House units installed on two separate distribution panels. This graph shows the savings after only 1 month of use.
 
Robertson County Tennessee monitored 2 of their pumps which showed a dramatic decrease in pump temperatures which will add longevity to the pumps operational life span and reduction in maintenance.
 

Robertson County Tennessee tested the voltage between phases on one of their 20 ton HVAC units which showed an 11% phase imbalance. Once THE BLACK HAWK Unit was installed it balanced out to .6%.
 

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